WHEELHOUSE MEDICAL
WHEELHOUSE MEDICAL
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    • Our SPECIAL's Program
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Contact Us

  • Home
  • Services
  • Our SPECIAL's Program
  • About
Contact Us

Discover Innovative Solutions with Wheelhouse Medical Engineering Consulting.

Discover Innovative Solutions with Wheelhouse Medical Engineering Consulting.

Discover Innovative Solutions with Wheelhouse Medical Engineering Consulting.

Discover Innovative Solutions with Wheelhouse Medical Engineering Consulting.

Discover Innovative Solutions with Wheelhouse Medical Engineering Consulting.

Discover Innovative Solutions with Wheelhouse Medical Engineering Consulting.

Program Highlights

Custom vs. Special:

A “custom device” is one-of-a-kind; a Wheelhouse Special can be made again and again. We handle the paperwork and quality systems to remove the usual quantity restrictions, so your innovation isn’t limited to a few cases.

Fast-Tracked Prototyping:

Got a sketch or a handmade prototype? Our engineers will quickly transform it into a refined design and physical prototype using CAD and 3D printing/machining. You’ll be able to test it and give feedback in no time.

Structured Verification:

Even though we move fast, we don’t cut corners. Each Special undergoes thorough verification and validation. We test materials, function, and durability to make sure it meets surgical demands and regulatory standards before the first unit ever enters an OR. 

Quality-Controlled Production:

Once approved, we document a manufacturing process so the instrument can be produced consistently. Every Special comes with full traceability – materials, lot numbers, inspection records – just like a high-volume product would. Hospitals and purchasing departments appreciate that level of rigor, even for a niche tool.

No Middleman Distribution:

We can ship directly to your colleagues or customers. Because we’re the manufacturer on record, we can also assist in obtaining any necessary hospital approvals or documentation for purchasing departments, smoothing the path for your device to be adopted in new facilities. 

A Success story: Voxgun

A SUCCESS STORY: VOXGUN

From one surgeon’s idea to a nationwide innovation. The VoxGun started as a single custom instrument idea – one surgeon’s quest for a better surgical tool that didn’t exist in any catalog. Through Wheelhouse’s Specials Program, that idea became a reality not just for him, but for surgeons around the country.


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What began as a one-off device is now produced in larger volumes, with Wheelhouse manufacturing every unit and even managing distribution. The VoxGun has been approved for use in multiple top-tier hospitals – a testament to its efficacy and the trust that Wheelhouse’s quality manufacturing brings. This is the power of the Specials Program: transforming a personal innovation into a wider-reaching product improving patient care.

Specialty Spotlight: Custom Surgical Screwdrivers

One category of instruments we’ve mastered through the Specials Program is surgical screwdrivers. Surgeons often need very specific drivers – a certain handle grip, a custom shaft angle, a torque feature, or compatibility with a unique implant screw. We’ve partnered with surgeons to create one-off screwdrivers that then proved so useful, their colleagues wanted them too. Using our process, we’ve delivered custom screwdriver designs that are now used in dozens of ORs. It’s become one of our most popular Specials simply because no two surgeons are exactly alike, and having the “just right” screwdriver can make a procedure smoother.


Other instruments we’ve brought to life as Specials include lateral access tubes for spine surgery (tailored to unique anatomical approaches), curettes with custom geometries for specialized tissue removal, and graft syringe adapters to improve how bone graft or biomaterials are delivered in surgery. The range of possibilities is vast – if you can describe what you need, we can likely design and build it.

Interested in Your Own “Special”?

  

We love working with passionate medical professionals to create new tools. If you have an idea for a special instrument or want to explore what’s possible, let’s have a conversation. Wheelhouse Medical will give you an honest assessment of feasibility, cost, and timeline. And if it’s a go, you’ll have a committed partner from first sketch to final product and beyond.


Have a project in mind? Reach out to us through our contact form or give us a call. Your idea could be the next innovation we’re proud to facilitate – and the next tool that makes a surgeon’s life easier and a patient’s outcome better. 

Learn More

WHEELHOUSE MEDICAL

511 Jim Parker Rd, Monroe, NC 28110

704.962.9429


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